Fiber-To-The-Home Cable Production Line – Advanced Manufacturing System

Were you aware that up-to-date fiber optic cable systems can operate at velocities of up to 190 m per minute? This incredible efficiency is made possible by sophisticated production methods engineered for swift production.

Such setups are constructed to process diverse cable types, including connection cables and compact buffered wires. Their space-saving construction, commonly less than 26 m, renders them perfect for modern facilities.

Seamless coupling with automated manufacturing systems guarantees uninterrupted performance. Through MES/ERP connectivity, these Fiber coloring machine assembly lines deliver unparalleled exactness and performance. Thus, they are preferred for companies striving to remain at the forefront in the telecommunication sector.

Introduction to FTTH Cable Production Line

Efficient manufacturing setups are key to meeting the growing need for reliable connectivity. These configurations are designed to create premium fiber optic cables that energize current communication infrastructures. With advanced technology, they ensure accuracy and rapidity in all phases of the process.

Understanding the FTTH Manufacturing Line

The FTTH manufacturing line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include uncoated strands secured with steel or FRP, combined with shielding casings. This produces a long-lasting and high-performance option for high-speed internet connections.

It works with diverse substances, such as PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system delivers accurate strain regulation, ensuring stability within ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our machinery excels for its exactness and productivity. Consider these highlights:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.

Key Features of Our FTTH Cable Production Line

Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system integrates accuracy, productivity, and innovative solutions to produce premium performance. The following outlines the remarkable components that position our system at the forefront.

Exact Extrusion Unit with Fine-tuning Head

Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.

Using OMRON thermal regulation, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.

Mechanized Collection and Reel-Receiving Setup

Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.

Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.

Advanced Technology Behind the Production Line

Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.

Global-Standard Industrial Computerized Control Module

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.

Operating at a mere 35KW/h under standard conditions, this system is power-saving. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.

Outstanding Durability and Dependability Using Renowned Parts

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.

Incorporating reinforced steel wires with cutting-edge Fiber coloring machine handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.

Integration with MES and ERP Systems

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.

Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.

Aspect	Upside
FiberCAN PLC Control System	Precise adjustments and real-time monitoring
35KW/h Power Consumption	Low-cost energy performance
9-meter Reel Accumulator	Seamless operation
OMRON Controllers	Long-lasting accuracy
ERP Connectivity	Real-time production tracking

Practical Applications for Our FTTH Cable Line

Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.

Producing FTTH Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Key features include:

• Combined FRP and diminutive steel wire payout to enhance strength
• Mobile mold support for quick configuration changes
• Compatibility with both indoor and outdoor specifications

Producing Both Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Adaptable Manufacturing for Different Cable Varieties

Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Benefits of Using Our FTTH Cable Production Line

Investing in advanced manufacturing systems brings significant advantages to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Boosted Performance and Output

Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.

Budget-friendly Fiber Optic Setup Solutions

Its efficient use of 35KW/h power curtails energy expenses. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.

Smooth and Reliable Cable Surface

Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.

Characteristic	Benefit
Rapid Throughput	Increased operational efficiency
35KW/h Energy Consumption	Reduced operational expenses
Minimal Signal Loss	Superior performance
Ergonomic Design Height	Enhanced operator comfort

Summary

Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.